Products

We are producing parts for various machines and products and deliver to multiple branches. More than 70.000 electric heaters are daily produced in our plants. Surely, you meet us all the time.
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Stock Program

Stock Program

High performance cartridge heater Type HLP

DESCRIPTION

Metal-sheathed cartridge heater with ground sheath. The special construction allows an extremely high surface loading, i.e. maximum power in the smallest possible space. UL-approved executions available

TECHNICAL DATA
Possible voltagesto 1000 V
Surfce loadingapprox 3-50 W/cm²
Temperatureapprox 750°C max.
Operating diameter (mm)up to 2,8 mm - 32 mm
Operating diameter (inch)from 1/8
ConnectionsSolid wire or flexible leads. Custom-made lengths.
APPLICATION

Plastics industry, apparatus construction, woodworking industry, paper machine industry, medical technology, foundries, high vacuum technology, laboratory work, packaging industry.

HLP

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Automotive high-power cartridge heater Type HLPA

DESCRIPTION

High power cartridge heater for thermostats or preheating of oil or petrol. High compactness allows high surface loading, i. e. giving the maximum power in the smallest space.

TECHNICAL DATA

The HLPA low-resistance heating elements are well-known for their vibration resistance, high surface quality, fast response and pressure resistance. Upon request, we can supply specialty heaters with connectors or other coupling elements.

The HLPA type cartridge heaters can be manufactured according to specific requests of the customer.

APPLICATION

Automotive industry

High Performance cartridge heater Type RP

DESCRIPTION

High performance tubular cartridge heaters offer a high watt density at a low mass. They are used, where space is at a premium. RP/RPT type heaters are available with and without thermocouple.

TECHNICAL DATA
Possible voltages24 V up to 250 V
Powermax 80 W/100 mm length
Temperature resistanceup to max. 750°C
Possible cross-sectionsup 1,2 mm to 9,0 mm
APPLICATION

In the plastics industry for the heating of nozzles and hotrunner systems. Generally applied where space is restricted.

RP-RPT

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Flat tubular heater Type RKF

DESCRIPTION

Compacted and metalsheathed heater with flat oval crossection; one-, two- or three- connection pins on one or both sides.
Sheath material: CrNi-steel. Heat conductor: Chrome nickel wire NiCr 8020 or other NiCr alloys. Insulation material: Pure magnesium oxide

TECHNICAL DATA
Max. voltage480 V
Max. temperature load of sheath700°C
Cross-section13 x 5,5 mm / 17 x 6 mm / 22 x 6 mm
Max. lengthabout 5000 mm
APPLICATION

Air and gas heaters, fluid heaters, oil heaters, dryers, heating element for railway points.

RHK-RKF-FLC

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Nozzle heater Q-series Type HPQ

DESCRIPTION

The nozzle heaters type HPQ are a further development of the conventional Türk+Hillinger nozzle heaters type HP. Basis of the nozzle heaters type HPQ is a low mass tubular heater type RP/RPZ, coiled into a slot of a cylindrical sleeve with precise ID. Optional the nozzle heaters are deliverable with or without thermocouple.

Advantage

  • precise power distribution
  • customer specific designs
  • highest reproductivity
  • smallest tolerances
  • compact and robust design with small wall thickness
TECHNICAL DATA
Base materialBrass or CrNi tube Sheath material of the tubular cartridge heater Nickel or CrNi-steel
Inner diameter5 - 30 mm (tolerance + 0,03)
Length20 - 400 mm
Min. wall thickness1,3 mm
Voltage12 - 230 V
Power tolerances+ - 10 % (smaller on request)
Power distributionupon customer specification
Connection typeupon customer specification
Optionalavailable with integrated thermocouple
APPLICATION

Heating of nozzles for the plastics industry, e.g. hotrunner systems, heating of liquids within tubes, heating of metals with circular cross section.

HPQ

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Nozzle heater Type HP

DESCRIPTION

The heater consists of a low mass tubular cartridge heater type RP or RPT coiled into a cylinrical sleeve with precise ID. It is available with or without thermocouple

TECHNICAL DATA
Voltagesup to 230 V
Current max.4 A
Watt densitymax. 15 W/cm²
Dielectric strength1000 V
Max. temperature on inner tube450°C with a brass-inner sleeve 700°C with a CrNi-steel-inner sleeve
APPLICATION

Heating of nozzles for the plastics industry, heating of liquids within tubes, heating of metals with circular cross section.

Tubular heater Type RHK

DESCRIPTION

Metal-sheathed compacted tubular heater, available in straight or bent execution. Threaded stud connections i. e. at both ends.

TECHNICAL DATA
Max. voltage480 V
Sheath materialCu und CrNi-Stahl
Diameter16 mm, 8,5 mm, 6,5 mm, 5 mm, 4 mm, 3 mm
Max. lengthØ 16 mm und 5 mm ca. 3000 mm Ø 8,5 mm ca. 4000 mm Ø 6,5 mm ca. 3800 mm Ø 4 mm und 3 mm ca. 1500 mm
APPLICATION

Air and gas heaters, fluid heaters, oil heaters, dryers, heating element for railway points.

RKF-RHK-FLC
RHK-RKF-FLC

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FLEX

DESCRIPTION

The FLEX is a robust tubular heating element with excellent thermal properties, which can freely be bent by hand. Each heater must undergo an individual test i.a.w. (VDE 0700).

TECHNICAL DATA
Sheath materialStainless steel
Heat element sheath temperature700°C
Standard connection voltage230 V
Dielectric strength*1.000 V AC
Insulation resistance*≥ 5 MΩ at 500 V DC
Leakage current*< 0,5 mA at 253 V AC
Power tolerance+/- 10%
Length tolerance+/- 3,0%
* tested at room temperature
APPLICATION

For heating up hot runner systems in the plastic industry and other industrial application.

Flex

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Temperature sensors Type TE

DESCRIPTION

The sheathed thermocouple type TE consists of a thermocouple which is integrated in a stainless steel shealth and embedded in highly compacted magnesium oxide for an optimum electrical insulation. Easy to bend.

TECHNICAL DATA
Shealth materialCrNi-steel AISI 321
Insulationhighly compacted magnesium oxide
Max. temperatureFe-CuNi 600°C, NiCr-Ni 750°C
Insulation resistance> 50 MOhms
Diameter1,0 and 1,5mm
APPLICATION

Temperature measuring in heaters, especially injection nozzles for the plastics industry.

TE

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Power resistor Type ALW

DESCRIPTION

Compacted resistor with flat rectangular section. Applications include the smoothing of power peaks for electronic speed controllers.

TECHNICAL DATA
Tensionsup to 800 V
Sheat temperaturemax 250° C
Temperature controller130° C
Section40 x 20 mm or 80 x 20 mm
Length160 mm, 240 mm, and 300 mm
Rangefrom 1 - 500 Ohms
Dielectric strength4000 V
ConnectionsPTFE-insulated copper leads
APPLICATION

Frequency transformer, manufacturing industry, electrical industry, apparatus construction, inverters, speed controllers.

ALW

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Steel grid element resistors Type EPH

DESCRIPTION

Steel grid element resistors (Type EPH-S) are made of heat-resistant steel. The resistance value of the individual elements are temperature-dependent and the   temperaturecoefficient is higher than classic wire-wound power resistors, Type ALW, however much smaller than the cast resistors. The design of these power resistors is a derivative of the Türk+Hillinger plate heater, Type EPH, which is designed with heating capacities of up to one (1) megawatt for applications that require high electrical performance and ruggedness.

In addition to the classic application as a heating or chopper resistance, the design can also be used for the following resistances: current limiting, discharge, as crowbar, FRT, LVRT, emergency stop, load, starting, permanent, braking or filter resistance.

The energy absorption capacity of the Type EPH-S, available from inventory, is between 50 and 70 kJ (= kWs) at a temperature increase of 300°K at dormant air. The average thermal time constant is 100 seconds. By varying different individual steel grid resistance elements, it provides and covers a wide range of benefits, energy absorption and ohm values.

 

 

OPTIONS

- Housings of different types of protection
- Fan
- Temperature switch
- Thermal overcurrent switch
- Connection elements

EPH-DE_EN

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Railway point heater Type RKW

DESCRIPTION

Complete, ready to use heating units for rail points, consisting of flat heater type RKF-24 and watertight connection box. All accessories for fixing to standard S 49, S 54 and UIC 60 rails.

TECHNICAL DATA
Operating voltagesup to 800 V
APPLICATION

For heating points on railways and tramways.

RKW

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Immersion Heater Type EHK

DESCRIPTION

Electrical heating element consisting of 3 u-shaped tubular heaters, which are brazed or welded onto a threaded nipple G 11/2 and can be supplied with a thermostat or / and a temperature limiter.

TECHNICAL DATA
Surface loadingDepending on the medium to be heated up to 25 W/cm²
Temperature resistanceup to max. 850°C
Max. immersion depth2200 mm
The immersion heaters
are equipped for the use
with 3-phase connection
400 V or with parallel
connection 230 V
APPLICATION

Heating of liquid and gaseous media e. g. provision of hot water, boilers, oil heaters, air heaters.

EHK

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Flanged heater Type FH

DESCRIPTION

Flanged heating elements with and low surface loads high performance.

TECHNICAL DATA

Possible voltages
Surface loading
Temperature resistance
Operating diameter (mm)

up to 700 V
approx 0,1-20 W/cm²
max 300°C
to DN350

APPLICATION

For heating oil, water, drinking water, air, CO2 and another gaseous. Process heat for several applications, building technologys, renewable energy. Heating of buffer storage tanks and steam generators. Antifreeze and many other application possibilities: contact us to find if your application is not here be referred to an appropriate solution.

FH

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Finned tubular heating element Type RHR

DESCRIPTION

Finnend tubular heating elements are based on a RHK type heaters. The surface area is enlarged by a strip in order to heat gases. At a high power the surface temperature is small and the heating element is short.

TECHNICAL DATA
max. temperature at tube sheath700° (at CrNi-steel)
diameters (with RHK 8,5mm)20 and 28 mm
Distance between fins5 mm
APPLICATION

Channel air heaters for air-conditioning and drying apparatus

RHR-HRR

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Electrical air heater Type HRR

DESCRIPTION

Channel heater with a housing of zinc-plated sheet metal with flanges on both side and mounted finned heaters type RHR.

TECHNICAL DATA
Wattagesfrom 2 to 108 kW
Dimensionsfrom 250x250x108mm to 800x800x250 mm
APPLICATION

Air conditioning and climatisation, industrial dryers

RHR-HRR

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Spiral heater Type HR

DESCRIPTION

Heater with exosed heating filament located onto ceramic former or mica strip with a sheet metal housing. For use only with upstream or downstream fan blowers.

TECHNICAL DATA
Operating voltagesup to 440 V
Max. loadingapprox. 9 W/cm²
Max. temperatureapprox. 600°C
Standard versionup to 3000 W
Outer dimensions360x50x90 mm, 160x54x100 mm, 235x50x85 mm
APPLICATION

For tumbler dryers and industrial hot-air blowers.

Flat heating element Type FLC

DESCRIPTION

Flat heating element with CrNi-steel sheath and integrated tubular heater type RHK.

TECHNICAL DATA
Voltageup to 480 V
Surface loadingabt. 7 W/cm²
Dielectric strengthabt. 1,25 kV
Temperature resistanceabt. 750° C max.
Section33 x 7 mm
Length200 - 600 mm
Connectionsthreaded tab M4
APPLICATION

Heating of surfaces, e.g. heating boilers, heating frames, heating of plates, stamping dies and moulds, antifreeze for liquid tanks.

RHK-RKF-FLC

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PTC-heating element Type HLPR

DESCRIPTION

Heating elements in cartridge shape or in special executions equipped with self-regulating resistance elements.

TECHNICAL DATA
Diameter9mm, 10mm, 11mm, 12mm, 16mm
Length50 mm to 1400 mm (Ø 12 mm)
Powermax. 400 W
APPLICATION

Heating of liquids, preheating of oil and petrol, frost protection.

Heating unit without metal casing Type PK

DESCRIPTION

Ceramic unit without metal casing. The heating wire is located in several axially-parallel holes and is prevented from coming out by locked ends. The connections are on a plug-in head.

TECHNICAL DATA
Voltagesup to 440 V
Surface loading22 W/cm²
Max. temperature (sheath)650°
Diameter26; 32 and 45,9 mm
ConnectionsPlug twins or twisted ends
APPLICATION

For heating gaseous media, e.g. for welding plastic.

Heating Series PK – 150 x 150 up to 1000°C

Description

The world's first reliably functioning air heating element up to 1000 °C in the form factor 150 x 150 mm based on resistance elements. The application is not limited to pure air heating, but is successfully used in special plant construction in the areas of exhaust gas treatment and the heating of industrial gases.

Due to the standardized form factor, production is possible from a quantity of 1. For air volumes of 50–1000 m³/h, outputs of up to 50 kW per element are available in all voltage levels and circuits, depending on the application. Larger volume flow rates and outputs are possible by combining several heating elements.

As only non-combustible ceramic carrier materials are used, the highest safety standards in terms of fire protection and the reduction of application risks can be achieved; for example, the UL 94 V-0 flammability class requirements are met.
Options
Depending on the application, air volumes of 50–1000 m³/h and outputs of up to 50 kW per element are available in all voltage levels and circuits.
Larger volume flow rates and outputs are possible by combining several heating elements. Holding frames and other accessories, such as integrated thermocouples, as well as pressure-tight high-temperature feedthroughs for the electrical connection are available. Variants free of wetting impairment substances / LABS are available. Cleanroom-suitable version without VOC emissions available.
Important notes
Please contact your Türk+Hillinger representative before using the heating elements. Despite the best design according to industry standards, the application parameters must be checked before use.
For this we need from you:
  • Air volumes or air speeds
  • Desired inlet and outlet temperatures or the maximum temperature to be
  • reached for recirculation applications.
  • Special requirements of the application, e.g. corrosive components in the air flow, LABS-free, odor prevention, e.g. for ventilation systems in buildings, ...
When used in the air flow, the fan must be allowed to run for at least 5 minutes after stop heating. Due to the high power density and suitability for high temperatures, the heating element may otherwise be destroyed. The use of flow and temperature monitors is recommended for safety reasons.

Compacted heating element Type PMVA

DESCRIPTION

Heating element with CrNi-steel sheath. Insulated by compacted MgO. Insulated connection leads at one end and steamproof seals.

TECHNICAL DATA
Operating voltages10 to 250 V
Surface loadingapprox. 10 W/cm²
Max. temperatureapprox. 600°C
Diameter9,6 ± 0,1 mm
Min. length165 mm of which 80 mm is heated.
Power65 to 250 W
Connectionscopper leads with double insulation if requested
APPLICATION

Absorption type refrigerators, oil preheaters

Lightly compacted cartridge heater Type PMV

DESCRIPTION

Metal-sheathed catridge heater with outer sheath of CrNi-steel. Compared with conventional catridge heaters of the same dimension and power, these have greater mechanical strength and a longer life. Suitable for heating solid and fluid media.

TECHNICAL DATA
Diameters10; 12,5; 16; 20 mm
Surface loadingabt. 6,5 W/cm²
Permissible temperature rise750° C
Tolerance on diameter+0,2mm
Connectionspure nickel wire 30mm or insulated leads
Voltage230 V
APPLICATION

Plastics industry, engineering industry, wood working machinery, shoe-making machinery, domestic appliances, high-vaccum techniques, foundries, laboratory work, packaging industry